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  1. J

    First Heat Treat Furnace - Thoughts?

    Good day everyone, after doing some research we decided on a heat treat furnace that we feel would work good for our heat treating needs. . We decided on the Olympic FL12E Car Kiln. Anyone have experience with these? Pros and cons? The parts are D2 rollers, not bigger than 10" diameter...
  2. J

    Spline Alignment

    Hi everyone, I have a job where I am making a driveshaft with splines in the lathe, and the splines have to line up for correct drive-line phasing. I do not have a sub spindle, and cutting flat spots for references would likely off-balance the shaft. What other options do I have?
  3. J

    Probing on Turret Machines

    Good day everyone, We are planning on installing a Renishaw probe on our Mori Sieki NL3000 machine. Does anyone use a probe on their turret machine? Pros and cons? do you use software for inspection tool-paths? Is it all programmed via macros? Any info is appreciated.
  4. J

    Measuring Options for Lathe Parts

    Good day everyone, we manufacture and recondition rollers that are used on tubemills. All the rollers have different profiles for different shaped tube (eg round, square or rectangles), and cannot easily/quickly be measured with micrometers and/or calipers. Up till now we have been trying with...
  5. J

    Heat Treating D2 Tool Steel

    Good morning everyone. Trying my hand at heat treating D2 for the first time. The parts are rollers for a tube mill - 6" diameter, 4.5" high with a 1.8" bore down the middle. I attached the process I intend to follow, put together from a few resources online. I will be using a ceramic furnace...
  6. J

    Turret Alignment - Mori Sieki NL3000y

    Good day everyone. I need to perform alignments on our machine. I have attached a link with 2 short videos of readings I am getting when I place an indicator in 2 different positions. I am unsure how to proceed. I tried multiple tool holders, with the same results. The pin I am using is ground...
  7. J

    Off Center Milling

    Hello everyone. I am milling some off center bosses in the mill/turn with live tooling. See photo. When I measure the boss 2 different places 90 degrees apart, it will measure 0.01” difference, so the boss is not concentric. This needs to be addressed, and I am curious what you guys would check...
  8. J

    Mill/Turn Cam Shaft Help

    Hello everyone. I need some ideas for a job I am setting up for shortly. I am making some cams in our mill/turn centre, there are threaded knobs on the ends and once they are completed the ends have to line up. What is the best way to achieve this when I take the part and and rotate it back into...
  9. J

    316L SS Production Drilling Options

    Good day everyone, I have a production job where I am drilling 316L stainless 1.125" deep, 13/16" diameter. Right now I am drilling with HSS, and it takes 30 seconds a hole. I'm thinking I can improve the drilling cycle time with a better drilling option. What options are available for me?
  10. J

    Live Center Removal on Mori Sieki Lathe

    Good day everyone. I am working on our Mori Sieki NL3000 lathe today. I need to remove the live center, and I can't get it to move. The way it should be done is to insert a long punch from the back and hit it. What are some other ideas to get this to budge? Can I go with a bigger hammer without...
  11. J

    Machining Thin Wall

    Good day everyone. I need some advice on this particular job - see picture attached. The material is SS 316L. The part has a taper at the very end, resulting in a thin wall when finishing the OD. Best practice ensure concentricity after the OD and ID are complete? The customer mentioned that...
  12. J

    4 Jaw Chuck - Rapidhold

    Hello everyone. I found a Rapidhold 10" 4-Jaw Independent Semi-Steel Lathe Chuck on ebay. Is anyone using a Rapidhold chuck? Would like to know if its a good quality product similar to Bison or other brands.
  13. J

    Setting up Network Drive Function - Mori Sieiki NL3000

    Hello everyone. Trying to set up our Mori Sieki NL3000y with the MSX-850III controller on a network, to output/input NC code to a shared folder opposed to using a USB stick to transfer programs from computer to machine. Has anyone done this that can help me out?
  14. J

    New Chuck - Drawtube Modification

    Hi everyone. I recently got a new Royal ID chuck for our lathe. The 3 jaw power chuck we have uses an adapter plate on the A2-8 spindle mount, while the new chuck won't need that adapter. This means that the draw tube for the 3 jaw power chuck is a little longer. I measured and determined that...
  15. J

    Knurling Tool Recommendations

    Good day everyone. Need some help selecting the proper tool for this job. See attached photo. I need a knurling tool to make the diamond pattern right up against the shoulder. Job is to be done on a CNC lathe. I don't have knurling jobs very often so I don't need the most expensive, just...
  16. J

    Tapping - Machine Error on Mori Sieki NL3000

    Hello everyone. I am trying to run a rigid tap cycle on a Mori Sieki NL3000y. I am getting the error "P184 - Pitch/thread number error" I am not sure why I am getting this error. Controller is an MSX-850II. Here is my code: N2(DRILL4) G0 G28 V0. G0 G53 X-4. Z-34. M5 M69 G54 G99 G18 M46 T0303 M8...
  17. J

    Deep Drilling Help

    Hi everyone. I'm drilling some 4140 with a 1/2" HSS drill, 12" long. Running 50 sfm, 0.003 ipr. Drill is sharpened 118 degree angle. I'm getting loads of chatter, cannot drill like this. Any advice on what I can improve from the experts please?
  18. J

    Coolant Filtering Advice

    Hi everyone. I'm planning on putting coolant filtration on our machine. Is there a system available that will filter both fine particles and tram oil? I'd need only a smaller system, have about a 200L capacity coolant tank. Any advice is appreciated.
  19. J

    Bar Pull Program - Need Help

    Hello everyone. First time using a bar puller and writing the program. I attached the puller program, as well as the start and end of the part being made. When it comes to the end of the bar puller program I get an error saying "subprogram nesting over" and it won't loop the program the...
  20. J

    Chuck & Jaws Selection Reccomendations

    Hello everyone. We currently run a 15" chuck in our Mori Sieki NL3000 lathe. We have a job coming that will require us to hold the parts on the ID, which is a 2.50" diameter. Cutting soft jaws that size for the 15" chuck seems unreasonable. We are thinking of getting a smaller chuck to fit on...
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