Do you do your own programming? I've always tried to program using the least amount of cutters I could get away with. What material are you cutting? If it's aluminum you can get away with using endmills to machine holes by spiraling in with a center cutting end mill. You save using a center...
I'd go as big as you can get away with with your pilot hole. Then take it easy on the carbide drill or whatever it is. I like two flute straight flute drills when drilling with carbide. The helical carbide drills break much easier. I'd definitely peck everything except maybe the center...
OK boys, I think this is about all I can do to rest my case. You've seen it with your own eyes now so further comments from the deniers should be real interesting. The finish isn't exactly a mirror finish but it's probably good enough for the girls we go out with. Enjoy.
Yea me. I'll make a little movie file tomorrow and show you what I'm talking about. Fly cutters don't necessarily need to be too imbalanced such as the one I described above. I've also attached a crappy photo of one I made and use.
Granted you can't argue with the math but he's talking about taking fine finishing cuts on aluminum. That means going balls to the wall. I'm not sure how fast you want to go, but if you fly-cut a 6" long bar at 10,000 RPM with a chip load of .003 per revolution, that cut takes about 20 seconds...
For aluminum a rigid single flute fly cutter should work well. Use a HSS or cobalt cutter with a relatively large end radius (.03 - .05) and a relatively large relief angle. Hone the edge with a fine diamond pad and you should be good to go. Won't last for steel though. I don't particularly...
Congrats on your purchase. You'll be totally glad you got the real thing. I'm about a year ahead of you. While working full time, I set up my Haas Mini mill one step at a time. I enjoyed it all. One thing I can tell you that kinda caught me off guard was the compressor noise. You will...
Hello Lot, Congrats on the machine. Looks like a solid machine that should serve you well. Do you have any CAD/CAM experience? If not, that's something you are going to have to learn. Since you have the interest, it won't be difficult for you to learn. You'll want to learn some rules of...
Bob had the perfect response to your question. We've even bought boards and parts on Ebay to get our machines at work up and running. The Haas Service technicians are slow to respond with wait times well over a month and expensive once they do the repairs. So I wouldn't worry about buying an...
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