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    Attn: Gearhead People, need help w easy CAD/CAM thing

    Hi. I need a few simple low-precision gears. I intend to ask my waterjet guy to do them. But, I don't do CAD/CAM, and he likely does not speak gear or have gear software. Does anyone know where to find a downloadable model or file with which he can cut a 3 mm thick, 54 tooth spur gear in either...
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    Hiller Milling Machine history?

    So, I have had this little Hiller mill / drill for ten-twelve years or so. Used it for a while, then just kinda parked it in the back room as sort of a future project. It needed some TLC... filthy, badly painted, possibly by a student of the infamous Mr. P. Slather known on this forum, just...
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    Difference Burnerd / Pratt Burnerd?

    So, I found myself considering buying a chuck. Found one on the local buy & sell site that sorta fits the bill. But, instead of being labeled Pratt Burnerd, this one is labeled only Burnerd. (the names, i gather from their website, come from a series of company mergers, but that was a long time...
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    Lorch Collet Replacement??

    So, a collet for my Lorch AV1-K broke. I would like to replace it. Lorch size C, as per pic. Anybody know where to find one? Or, anybody happen to know if these are the same or similar to another brand or type? Weiler, Levin, WW, Schaublin... anything? .
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    Hardy disc drive ruminations...?

    So, I'm sort of considering various drivetrain considerations for an industrial application. I have this motor y'see, about 37 Kw / 700 & 1400 RPM, that drives a 3:1 right-angle reducing gearbox, upon which a fan is mounted. Fan has a diameter of about four meters. Between the motor and...
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    Identify This Collet ?

    Identify This Collet ? Trying to help a friend who has a set of these, what seem to be nice, high-quality collets. Looking for a chuck for them, really. Full set, 2-12 mm, perhaps eastern european in origin. We presume these are for milling, not a lathe. No name or other info on them...
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    VFD Control Pot- Multiple Machines?

    Somewhat dopey electrical logic question.... If i want to run three machines (only one at a time though) through the same VFD (it has several outlets) then how do i hook up the control dial? Two machines are right next to each other, so i just use the same dial (=potentiometer in a plastic...
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    Kondia Mill Knee Lever Q

    Some of you guys have Kondia mills. We have one at work, but nobody knows... What is this lever for? It is in the right place for a knee height Z-feed, but it doesn't do anything. Someone said it might be a knee kwik-lock thing, but it sure doesn't work very well. Besides, there are knee gib...
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    Deeeeep Hole in Plexiglas- How?

    Got a good one here... Gotta drill a hole in a sheet of Plexiglas. People look at this, roll their eyes and say it is impossible. I'm not so sure. A bit tricky maybe, but not impossible. I like tricky stuff. C'mere for a sec. Dig this: A slab of Plexiglas, an inch thick. About five feet long...
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    My Flux is Bleeding

    My Flux is Bleeding. WTF? Did a job brazing / silver soldering some nice new brass reproductions of an antique fixture. Nice job, good fit... chose a brazing rod to match color... turned out perfectly. Sanded way down into homogenous, pure parent material, buffed / polished and now the seam or...
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    PVD Coatings?

    Anybody familiar with or using PVD coating? Wondering how it would hold up long-term, on aluminum in a marine environment. As opposed to say, anodizing. Also wondering if they use PVD on motorcycle engine transmission housings, on the big customs with the mirror-shine, chrome look. Or is that...
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    Bending Alu Tube to Tight Radius?

    Got a thing on the agenda here.. Bending aluminum tube of the 6061 variety, OD 30 mm with a 5 mm wall, 90 degree bend... with a radius of two inches. Not sure if that radius spec is inside, outside or center line. Say it is inside for the time being. What say you? We need to do a few of...
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    Source For Long Standoffs?

    Looking for a source of female standoffs... anybody seen these around? 6" long 1/2" diameter 1/4" internal thread @ each end x an inch or inch-and-a-half deep Aluminum 2800 pcs ...or the closest metric equivalent of above. In fact, metric version was desired; I just thought there'd be greater...
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    ELME Spot Welder info / tech / ideas?

    So, I just got this ol' thing in here on a permaloan. Darn thing fell on my foot on the way in too. Weighs approximately eleventeen tons. Ow. So, ELME of Sävsjö, Sweden, 380v, water cooled, 8 KVA is really all I know at this point. What I'd like to know is, what kind of performance I could...
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    Source for thumbscrews ?

    Anybody seen something like these around? All dimensions except thread and thread relief are approximate. Material is steel, oxidized or stainless. Need say, 40 of 'em. Thanks.
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    Beverage CO2 around NYC... sorta OT

    This type of thing again... We have a job coming up in / around NYC. Anybody know a supplier of beverage / foodstuffs quality / FDA-happy CO2 in the NYC area? Looking for steady supplier of smaller 5-liter (or similar) size tubes. Air Liquide? Doc google wasn't much help...
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    How do they do this ?

    Relatively common, familiar item to me. Just realized that I'm not sure how they do this. This a mass-produced item (50 000 units), done quickly and inexpensively and with quite good precision, from bar stock on a CNC lathe. But, those four notches in the inner wall... not sure how they do...
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    Giant Thread Pitch on Lathe ?

    Just noticed that one of my lathes ( Köping S8" ) has a nifty threadcutting finesse. Besides the wide range of thread pitches from 0.3 mm to 15 mm, and similar in inches-- 80 ish tpi to 1 1/2 tpi roughly-- there is a lever off to the side that gives a factor of either 4X or 16X. WTF? 15 mm x 16...
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    Alu-on-Alu thread lube ?

    I have a mechanical component here that features an aluminum-on-aluminum thread*. It spends a lot of its time going to and fro, against a load of say, a hundred pounds. Just wondering if there is a grease generally considered to be better than others for this. Now using a general EP lithium...
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    Picket Welding Machine--Anybody Build One ?

    So, a guy I used to work for offered me a job; says I'm the best guy he's had. That's nice, but he also mentioned something about welding up about forty thousand miles of picket railing... Sheesh. Thought I'd gotten farther in life than to be locked in a dungeon, welding a million trillion...
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